May 13 - 16, 2008
Gaylord Palms
Orlando, Florida USA

Extrusion/Die Practical

051 PR 
Wednesday, May 14 - 11:00am

Quality Issues of Hollow Extrusions for Aerospace Applications

Pradip K. Saha -- The Boeing Company, USA

Type-II hollow extrusions are used in secondary structural/nonstructural aerospace components. Quality issues are presented in case studies. Proper metallurgical bonding at the seam is critical for seam joint bond strength, to avoid cracks, joint separation, and fabrication or assembly-line failures. Quality measurement systems help manufacture type-II hollow extrusions as defect-free as possible. An analytical model calculating transition zone length is highlighted.